SPM1300E/3D Robot Painting Machine

General Introduction of Robot Painting Machine

Robot Painting Machine is specific designed to spray the various flat and curved panel, like wooden panels, flat door, raised door, cabinet door, stair and other furniture components.

1. Automatic painting machine allows paint guns to operate in five axes (X,Y,Z,A,B);
2. Gun movements are programmable: linear motion goes along the X,Y,Z axis and rotation motion goes around the vertical (A) and horizontal (B) axis;
3. Thanks the possibility to adjust the guns support along the "z" axis, it is possible to set the height of the painting guns, and so it's possible to paint elements with different thicknesses.
4. According to the type of parts to be painted, it is possible to customize the painting methodology in order to obtain perfect uniformity and painting quality;
5. Painting head allows for installation of up to 4 automatic paint guns; Number of installed paint spray guns and their functionality (e.g. rotary or fixed) depends on specifics of a painting process;
6. Painting head speed is up to 100 m/min in the horizontal plane (along the X and Y axes) and up to 30 m/min in the vertical plane (along the Z axis);
7. Automatic paint spray guns that apply material with preset working parameters minimize paint material losses, reduce time of painting process and filter fatigue;
8. A glazed spray booth with an air filtration system and inside lighting allows for ongoing control of a painting process;
9. Service door facilitates access to the interior of the paint machine which is incorporated in the system of emergency shutdown of the paint machine in the event of opening it during operation;
10. Compact design of the paint machine along with accessories and equipment minimizes amount of space required for installation of the machine and current operations;
11. Automatic paint reclaim system and spray gun cleaning system is applied;
12. It can be installed in existing paint booths with a pre-installed air exchange system.

Features of Robot Painting Machine

Automatic Machine Operations

• The operator's touch screen ensures fast, simple and intuitive operation of the painting machine;
• Size of the operator screen (diagonal: 15") allows to view all necessary information and parameters related to operations of the painting machine;
• Various painting programs that define the process of painting edges, side surfaces and surfaces of specific elements to be painted can be saved and then selected;
• The operator's panel is located close to the loading area;
• PLC ensures efficient and trouble-free operation of the machine;
• Its operations do not require any special painting expertise and/or programming;
• Optimally selected number of operating personnel depending on equipment operational intensity (2 persons), significantly reduces employment costs;
• Service position of the painting head enables ongoing operation of the painting equipment;
• Online service is available in case the painting machine is connected to the Internet.
• Edges and groove of the doors may be painted once or several times; surfaces may be cross-varnished to obtain the best results;

Painting Material and Circuits

• The Robotic spray machine is designed for application of various types of paint materials and adhesive, such as:

- Wood stains: water, nitro, spirits, solvent-based;

- Varnishes: polyurethane, polyester, acrylic, water and water UV;

- Liquid adhesives: glue for the membrane press.

• Paint materials can be applied as part of low and/or high pressure technology;
• Up to 2 paint circuits can be installed without circulation of the paint material; The number of paint circuits is optimally selected for specific paint processes and paint materials;
• Number of painting circuits is selected optimally for a specific painting processes and painting materials;
• Small low-pressure tanks can be installed at a short distance from the guns in order to save time for changing colour or type of lacquer and minimize loss of lacquer materials during such changes;
• Liquid adhesives can be applied to glue finish-type film on membrane presses.

Conveyor System

• Equipped with Pin type or Chain conveyor is optional
• The Pin type conveyor is the perfect solution for glues and non-recoverable paints which saves on conveyor disposal costs, which also keeps the underside of panels perfectly clean as well as guaranteeing immaculate, uniform application on edge and face.

• The chain conveyor is equipped with nonstick Teflon coated steel, a anti-adhesion material - easy to clean. This is great for the adhesive glue application.

• Optional included for the in-feed and out-feed conveyors. These are both powered conveyors and are controlled by the PLC of the machine.

3D Vision Reading Scanner and self-programming system

• The 3D laser camera will scan the entire product when feeding, and transfer the result signal to the control system;
• The special software will reading routed grooves and edges (inside and outside edges) in each panel and ensures high-definition workpiece shape, size and position acquisition, enabling the control software to plot the best spraying trajectories.
• It will self-programming as customized, may double spray the edges(inside and outside edges) and the routed grooves, while only spraying the surface once

Electrical and control distribution board

• Electric switch gear and control cabinet are integrated in the same cabinet;
• Space around the machine and the work area is optimised;
• Risk of mechanical damage to the electrical and control systems is minimised by the machine operator.

Footprint of Robot Painting Machine 

Application of Robot Painting Machine

Technical Parameters of Robot Painting Machine